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AP42, CH 11.16: Gypsum Manufacturing EPA. A flow diagram for a typical gypsum process producing both crude and finished gypsum products is shown in Figure 11.161. In this process gypsum is crushed, dried, ground, and calcined. Not all of the operations shown in Figure 11.161 are performed at all gypsum plants.

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Gypsum rock is mined or quarried, crushed and ground into a fine powder. In a process called calcining, the powder is heating to approximately 350 degrees F, driving off three fourths of the chemically combined water. The calcined gypsum, or hemihydrate, becomes the base for gypsum plaster, gypsum board and other gypsum products.

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Calcination is the practice of dehydrating gypsum into plaster or stucco through a batch or continuous process which includes heating the gypsum to evaporate the crystalline water. Typically, free water is removed in an initial process at approximately 45℃ and crystalline bound water is removed in a second process at 120-180℃.

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A flow diagram for a typical gypsum process producing both crude and finished gypsum products is shown in Figure 11.16-1. In this process gypsum is crushed, dried, ground, and calcined. Not all of the operations shown in Figure 11.16-1 are performed at all gypsum plants. Some plants

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